A bang-bang temperature controller for seedling heat mats.
Implements four independent channels of control. Each channel uses a DS18B20 1-wire temperature sensor for feedback. Additional DS18B20 sensors can be configured to monitor auxiliary temperatures. A web interface is provided to monitor and adjust temperatures. The top level monitor process runs as a SYSTEMD(1) service.
The system runs on a Raspberry Pi Zero. The Pi's I2C port controls an MCP23008 8-bit I/O expander and a DS2482-100 1-wire master. The I/O expander in turn drives a quad opto-coupled relay module. The 1-wire master controls four DS18B20 temperature sensors running parasitic power mode. Additional DS18B20 sensors can be added. The I/O expander and I2C master both run on +5v power to reduce load on the Pi's 3v3 supply. An Adafruit BSS138 4-channel bi-directional level shifter is used to convert the Pi's 3v3 I2C bus to run with the 5v I/O.
A simple control loop reads the DS18B20 temperature sensors and controls the relay ports. A command queue allows control channels to be enabled/disabled and the setpoint adjusted. A response queue acknowledges commands and provides system status.
A Flask web app displays the system status and allows control channels to be adjusted.
