tamalone1 / rotor-balancing

Balance rotating machine parts, such as shafts, rotors, and pulleys.

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Rotor Balancing

Balance rotating machine parts, such as shafts, rotors, and pulleys. Using input data about the rotation speed and reaction speeds, determine where to attach or remove mass to bring the part into balance.

Background concepts:

In a rotating machine part, imbalance occurs when the mass is not distributed around the rotation axis perfectly. This causes unequal centrifugal forces on the part as it rotates. These net forces create extra loads on the bearings, cause vibration, and lead to premature fatigue failure.


Installing

Requirements:

  • No requirements outside the Python Standard Library

Install by cloning this repo and using pip:

cd rotor-balancing
pip install -e rotor_balancing

Note the -e flag, which installs in editable mode and allows you to modify the source at will after installing.


Usage

Imbalances are dealt with in terms of mass x radius (kg-m).

balance_one_plane:

Determine the added balance mass needed to balance a single plane, based on the known imbalances in that plane. Known imbalances are given in vector form, in units of mass*radius.

rotor_balancing.balancing.Vector is a class which implements the vector addition, multiplication, and comparison operations required for single-plane balancing. Vector is three-dimensional, though for a single plane, the third component is not used.

Dynamic Balancing using test masses

To balance a given rotor, the existing imbalances have to be measured and located. This can be done by using the Rotor class. Three test runs are required, measuring the deflection of the rotor bearings while rotating with two test masses. Sensors should be set up to measure the bearing deflection correlated with the angular position of the rotor. Choose two balance planes, locations where the added masses will be attached. Place a known test mass (kg-m) on one plane, drive the rotor, and measure the deflection (magnitude and phase angle). Remove the test mass and repeat the process with a test mass (kg-m) in the other balance plane. Given the deflection magnitudes and phase angles at each bearing for each test mass (and the baseline), the method can determine the required balance masses to add to each balance plane to bring the rotor into dynamic balance.

See the examples folder for a script showing usage of the Rotor class.


Contributing

Please read CONTRIBUTING.md for details on our code of conduct, and the process for submitting pull requests to us.

License

This project is licensed under the (insert license here) - see the LICENSE.md file for details


References

  • Theory of Machines and Mechanisms, 4th ed. Uicker, Pennock. 2010.

About

Balance rotating machine parts, such as shafts, rotors, and pulleys.

License:MIT License


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Language:Python 100.0%