Designing a Continuously Variable Transmission (CVT) with SOLIDWORKS
Special thanks to Associate Professor Amir Taghavi Pour; Department of Mechanical Engineering, K.N. Toosi University, Tehran, Iran.
Intro
A continuously variable transmission (CVT) is an automatic transmission that can change seamlessly through a continuous range of gear ratios. This contrasts with other transmissions that provide a limited number of gear ratios in fixed steps. The flexibility of a CVT with suitable control may allow the engine to operate at a constant RPM while the vehicle moves at varying speeds (a summary from Wikipedia to introduce CVT).
It’s designed for a purpose of creating a full model of a new car under the supervision of Amir Taghavi Pour. The transmission part was what I had to designed and it was done by SOLIDWORK. Its components include two pullies, a steel belt, a clutch pack, a planetary gearbox (consists of internal gear, a sun gear, three planet gears, and a carrier), final drives, and a differential gearbox, and a box.
i. Designing of Pulleys
Fig.1 – The drive pulley
Fig.2 – The driven pulley
Fig.3 – The driven pulley
Fig.4 – The pullies
ii. Designing of the Clutch Pack with a Planetary Gearbox
Fig.5 – The Clutches
Fig.6 – The K0 Clutch
Fig.7 – The K1 Clutch
Fig.8 – The Planetary Gearbox
Fig.9 – The Planetary Gearbox with an associated Clutch
Fig.10 – The Clutch Pack
Fig.11 – The Exploded View
iii. Designing of the Differential Gearbox and Final Drives
Fig.12 – The Final Drive
Fig.13 – The Differential Gearbox
Fig.14 – The Assembly of the Final Drive and The Differential Gearbox
iv. Assembling
Fig.15 – The Assembled Result without the Box
Fig.16 – The Assembled Result with the Box
Fig.17 – The Gearbox, Axle Shafts, Front Suspension
Fig.18 – The Gearbox, Axle Shafts, Front Suspension in top view