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Knoeller Colorado Teardrop Mount Massive Manual

Vehicle Needs

Electrical

  • Vehicle side standard seven pin wiring harness
  • Brake controller is one of seven pins
    • We have a wired controller
    • You could use a wireless controller like this one
    • Wired is considered safer in case you need to quickly manually active brakes (e.g. sway instability event) - but I've never had this happen

Hitch

Weight Distribution

  • You want 10-15% of trailer weight to be on the tongue for trailer stability safety
  • But you also need to pay attention to your vehicle hitch weight constraints (e.g. highlander 350 lb)

Electric Brake Controller Settings

  • Follow instructions for your brake controller to calibrate the gain (strength)
  • You do not want to be dragging tires, ever
    • This will rapidly wear out the $300 ea all-terrain tires

Checklists

Departure Checklist

  • Awning
    • Folded away, velcro'd shut, zipped closed
  • Cabin
    • 2 wooden bars replaced on storage bin side
    • Turn off fan and close fan hatch
    • Close & latch side door windows
    • Ensure interior lights are all off
    • Ensure side door flood lights are off
    • Deadbolt side doors
    • Verify side doors are locked manually
  • Electrical
    • Disconnect 110 volt and stow extension cable
    • Verify fridge is running off of battery
    • Check battery charge level for the day
  • Leveling Jacks
    • Ensure wheel chalks are secure
    • Bring down leveling jacks, remove and store
  • Galley
    • Ensure galley lights are off
    • Ensure stopping pin is in fridge slider
    • Stow items / clear stainless work area
    • Ensure stopping pin is in galley swing doors
    • Shut galley, rotate galley locks 90 degrees, lock
    • Verify galley locks by hand
  • Trailer hook-up
    • Crank up trailer tongue jack
    • Back up vehicle to trailer
    • Lower tongue jack
    • Place hitch pin in lock-n-roll
    • Insert cotter pin into hitch pin to lock
    • Attach 2 safety chains in X patern under hitch
    • Loop electrical harness one extra time around trailer if necessary to prevent dragging
    • Connect 7 pin electrical haraness to vehicle
  • Tongue Box
    • Remove chalks and place in tongue box
    • Place stool, foot mat, foot washing tub in tongue box
    • Lock tongue box
    • Confirm tongue box lock by hand (attempt to open)
  • Before driving
    • Walk around car and trailer to ensure everything is secure and nothing is still attached to the trailer or car (e.g. laundry line!)
    • Check tire pressure (at least visually) on trailer and tow vehicle
    • Check propane tank valve is off
    • Check gas on vehicle
    • Check trailer lights (turn signals, emergency blinkers)
    • Verify brake controller is set to desired gain

Arrival Checklist

  • Trailer Position
    • Scope out where the sun will track at your camp site
    • Use trees for sun cover where possible
    • If possible, place awning opening away from sun for maximum shade
  • Place trailer chalk under up-hill trailer tire (you will be jacking up the downhill side)
  • Rotate tongue jack, place pin and crank trailer up
    • Sometimes I have to lift the trailer tongue a couple inches to get the jack to swivel fully down / place pin
  • Drive vehicle out from under the trailer tongue
  • Level trailer
    • I use a soda can or other round object to roll-test forward-backward and side-to-side level
    • Jack up low-side trailer
    • Adjust tongue jack
    • Repeat till rolling object does not roll
  • Hook up electrical
    • 110V extension cord to front starbard weather sealed plug-in
    • Pull out Charge Queen Lithium battery charger, connect alligator clamps to pos / neg battery terminals in trailer galley and plug in to 110V in lower galley
  • Awning install if desired
    • Awning Damage Potential
      • Level the trailer before deploying awning. Potential for damage to awning if you level after deploy.
      • Awning is a giant sail, so really keep an eye on wind levels to prevent damage
      • If wind predictions are for 20 MPH+ I don't deploy.
      • Always ensure it's very well staked down
    • Unzip and un-velcrow awning
    • Rotate the aluminum arms out, attach nylon tensioners to trailer roof rack rear and fore, apply tension (awning doesn't have to be totally flat / tension at maybe 20-30 lb?)
    • Un-velcrow the built-in stabilizing legs and extend them / lock them by rotating them. I normally apply just a bit of upward pressure before locking them (pushing up the aluminum support arms slightly)
    • Pin these same stabilizing legs DOWN by use of the ground stakes
    • Take two additional stabilizing legs from storage and slot them into round holes in A: the most forward aluminum arm and B: the aluminum arm pointed tot rear near the galley. I do not typically put the third in (which would go to port side of the galley). That third arm is so short and has little to support IMO.
    • Stake these two additional support legs and apply substantial stake tension.
  • Clean cabin entry
    • Place foot mat, foot washing tub, stool at doorway of trailer
  • Ventilation
    • Crank open roof vent in cabin
      • If no rain possible, crank open ~7 inches
      • If light rain is possible, crank open at most 1-2" (with vent blowing OUT, rain isn't getting in)
      • If downpour is possible, Crank open only until sliver of light is visible
    • When desired, turn on vent fan
      • Blow OUT of cabin to cool cabin and prevent rain from getting in through vent
      • Blow IN to cabin when running heater to mix air and draw in light fresh air
      • Adjust side windows and / or top vent crank to achieve air flow desired

Road Stop Checklist

I do this every time we stop - just to verify we re-locked everything and are in good shape to drive again. I've caught issues by this checklist!

  • Test wheel hub temperature by hand (likely warm to touch but not unbearably hot)
    • If unbearably hot -- bearing issues
  • Double check trailer hook-up from Departure Checklist
  • Re verify all locks are locked (manually try to open both cabin doors, both rear galley handles, and the tongue box)
  • Check tire pressure (at least visually) on trailer and tow vehicle

Detailed Documentation

Electrical Wiring Diagrams and Troubleshooting

As Colorado Teardrops has gone out of business, I feel it's appropriate to post Proprietary wiring documentation for owners of now-unsupported trailers. I would note I have two electrical diagrams and they don't seem to be entirely in agreement (The second diagram is perhaps just more detailed?)

Colorado Teardrops Wiring Diagram Colorado Teardrops Wiring Diagram

Replacement Parts

  • Rivets
    • Sealing Blind Rivets, Dome Head, with Aluminum Mandrel, 3/16" Diameter, 0.906" Long
      • So far these work for: licence plate holder, door swing stop, interior cabin wood
      • Available McMaster-Carr PN 97524A151
  • Door stops for cabin doors (mounted on exterior)
  • Grease seals for bearing hand packing
    • P104{6|8|5}9 TB 1.719 2.561 0.500
    • Might be Dexter PN 010-019-00
    • NAPA PN NOS 17144
  • Hubs are Dexter 8-247's with 5 bolts
  • Electric Brakes are Dexter Nev-R-Adjust Electric Trailer Brakes - 10" 3.5k
    • Dexter part 023-469-00
  • Rear Tail Lights
  • Tires
    • Delivered from CO Teardrops with LT215/75R-15 BFGoodrich All-Terrain T/A KO2 C
  • Calking
    • I'm told that CO Teardrops used Dowsil 791 and butyl tape
    • Airstream forums and my Father in Law recommend avoiding silicone due to terrible removal pains (solvents don't work)
    • Airstream forums like Capt. Tolley's Creeping Crack Cure for rivets and small seams
    • Airstream forums like Tempro 626 or 635

Projects

Odometer

Each of these trips had SO MANY amazing stops and visits - but we'll outline broad strokes where we drove.

Total Trailer Mileage: 28,900 miles

  • June '22 Great American / Canadian Road Trip
    • 60 nights in teardrop
    • 8,900 miles
    • Rhode Island to Niagara Falls
    • Bruce penninsula and national parks in ON
    • Canadian Great Lakes
    • Family reunion in MN
    • Custer State Park SD
    • Wyoming mountains
    • Up into Banff and Jasper National Parks, Canada
    • Washington state visit
    • Idaho Sawtooth mountain range + Craters of the Moon
    • Southwest National Park Bonanza (many)
    • Tucson AZ temporary storage of Trailer
  • Jan '23 Great American Road Trip Continued
    • 60 nights in teardrop
    • 7_000 miles
    • Tucson AZ to Boulder for Teardrop maintenance at CO Teardrops
    • Boulder to Austin TX
    • Austin TX to Dallas TX
    • Space Center Houston
    • Galveston Island
    • Gulf coast states
    • Florida zig-zag / many state parks and springs
    • Return to Rhode Island
  • May '23 Duluth Visit
    • 21 nights in teardrop
    • 3,100 miles
    • Rhode Island to Indianapolis
    • Indianapolis to Peoria, Illinois
    • Peoria to Duluth MN
    • Duluth to Ottawa, Canada
    • Ottawa to Rhode Island
  • Summer '23 Canada's Maritimes
    • 21 nights in teardrop
    • 2,500 miles
    • Rhode Island to Acadia National Park
    • Acadia to Bay of Fundy
    • Bay of Fundy to Prince Edward Island (PEI)
    • PEI to Nova Scotia's Cape Breton Highlands
    • Cape Breton Highlands back to Rhode Island
  • April '24 Total Eclipse
    • 2 nights in teardrop
    • 700 miles
    • Rhode Island to Northern Vermont for April 8th total ecipse
  • May '24 Ashville NC
    • 5 nights in teardrop
    • 2,000 miles
  • June / July '24 Newfoundland
    • 39 nights in teardrop
    • 4,700 miles
    • Saint Lawrence River / Quebec
    • Newfoundland! Fantastic.
    • Maine for the ossippee bluegrass music festival

Repairs

  • Trailer delivered with one rivet un-installed in sleeping foot well of cabin interrior
    • Purchased rivet gun and affixed rivet, no issues since
  • Sky-light leak repair @ 11k miles
    • Very minimal interrior wood damage (not worth repairing)
    • Colorado teardrop confirmed manufacturing defect, re-installed sky light
    • Claim was that sky light was never applied with adhesive / vacuume bag sealed
    • No issues since repair
  • Galley minor drip / leak and lower rear wood damage @ 22k miles
    • Water-testing with bucket proved water was getting in
      • Through license plate holder
      • Through tail lights
      • Along lower lip of the galley lid (pooling and running around the lid)
    • All three were repaired and re-verified by myself using bucket test
      • Cleaned / re-applied liberal Butyl tape to license plate holder and tail lights
      • Striopped lower liop of galley lid and then re-calked with top-rated RV calk
    • Did not repair lower galley wood (cosmetic)
    • No further leaks since repairs

Maintenance

  • 11,000 miles (Jan '23)
    • Colorado Teardrops 10k mile maintenance
    • Wheel rotation
    • Bearing inspection and re-packing
    • Brake inspection
    • Water re-test
  • 19,000 miles (May '23)
    • Tire rotation and wheel bearing re-packing
  • 22,400 miles (May '24)
    • Tire rotation and wheel bearing re-packing
  • 28,900 miles (July '24)
    • New tires (2x LT215/75R-15 BFGoodrich All-Terrain T/A KO2 C)

About

License:MIT License