NixOS Docker-based SD image builder

This repository allows you to build a custom SD image of NixOS for your Raspberry Pi (or any other supported AArch64 device) in about 15-20 minutes on a modern x86_64 system or about 5 minutes on a powerful AArch64 box, without installing any additional dependencies.

The default configuration enables OpenSSH out of the box, allowing to install NixOS on an embedded device without attaching a display.

This works both on x86_64 and AArch64 (ARM64) systems. When needed, QEMU is used to emulate AArch64 and binfmt_misc is used to allow transparent execution of AArch64 binaries. By default this builds NixOS 23.11, though you can build any other version by amending NIXPKGS_BRANCH in docker/docker-compose.yml.

A Packer specification is provided in packer/ which allows to build an SD image using a native AArch64 instance provided by Amazon EC2. It takes less than 10 minutes!

A note about SSH and headless installation

Since September 2020 (or NixOS 20.09), OpenSSH is now enabled by default in pre-built NixOS SD images. However, NixOS does not ship with a default password nor keypair for security reasons, which means you will have to insert an SSH key manually after you have flashed the image to an SD card. Usually, this is an easier and faster process than using this repository to build a brand-new NixOS image if you just want to use NixOS headlessly. This can be done by mounting the SD card block device on a Linux system and adding the key in /home/nixos/.ssh/authorized_keys or /root/.ssh/authorized_keys with the appropriate permissions, or by chrooting and running passwd. See the official documentation for more information about this process.

This project is still useful in case you want to have further customization capabilities on your installer image, or in case you want pre-baked images with your SSH key already in them.

Supported devices

Out of the box this supports any device supported by the sd-image-aarch64 builder of NixOS. This includes the Raspberry Pi 3, Raspberry Pi 4 and other devices listed here.

Any other device can be supported by changing the configuration files in config/.

Getting started

Cloning

First, clone this repo and move in its directory:

git clone https://github.com/Robertof/nixos-docker-sd-image-builder && cd nixos-docker-sd-image-builder

Configuration

Then, customize config/sd-image.nix (or add more files to the config folder) as you like:

Choose the target device (default is Raspberry Pi 3):

imports = [
  ## keep ONLY one of the following uncommented to select target device
  # ./generic-aarch64
  # ./rpi4
  ./rpi3
];

Add your SSH key(s) by replacing the existing ssh-ed25519 ... placeholder.

users.extraUsers.nixos.openssh.authorizedKeys.keys = [
  "your-key-goes-here!"
];

If you don't want to setup QEMU and/or `binfmt_misc` on the host system...

The run script will automatically detect if you're already running on AArch64 and avoid setting up QEMU if that's the case. If you already have a working installation of QEMU with `binfmt_misc` set up or want to avoid emulation altogether, then open `run.sh` and remove any mention of `WANTS_EMULATION=y`. Note that when emulation is enabled Docker will interact with the host kernel to set up a `binfmt_misc` handler to execute AArch64 binaries -- due to this, some containers have to be executed with the `--privileged` flag.

Building with Docker

Finally, ensure that your Docker is set up and you have a working installation of Docker Compose, then just run:

./run.sh

The script is just a wrapper around docker-compose which makes sure that the right parameters are passed to it.

Check out the Troubleshooting section for common things that might go wrong.

Cleanup Docker

And that's all! Once the execution is done, a .img file will be produced and copied in this directory. To free up the space used by the containers, just run:

./cleanup.sh

Building on AWS (EC2)

To quickly build an SD image using a native AArch64 EC2 instance, head over to the packer/ subdirectory which has a Packer specification to do it in two commands and less than 10 minutes.

Before Packer, there was also a Terraform specification, but I removed it in favor of the Packer one. It is still accessible in the terraform branch.

Next steps

Once an image is produced by the container it's sufficient to flash it to the SD card of your choice with any tool which can flash raw images onto block devices. There have been some reports of issues using Etcher on macOS, thus it might be easier to just use dd or Raspberry Pi Imager(GUI).

Hopefully, the flashed SD card should just work on your device. Just check your network for the IP of your Raspberry Pi and connect using SSH and the key you specified:

ssh -i $PATH_TO_YOUR_KEY nixos@10.0.0.123

See the section Platform-specific steps for further details about your platform.

Resources

The unofficial wiki contains lots of resources for possible things you might need or that might go wrong when using NixOS on a Raspberry Pi. Check out the page for all ARM devices too.

Platform-specific steps

Raspberry Pi 3 and 4

Once your Pi boots and you're logged in, the NixOS installer is ready to use. To proceed with the installation, a system configuration needs to be created:

The installer configuration (which is the one you edited in the config/ folder) is different than the system configuration. The installer configuration is only used to build the image -- using an installer configuration on a production system will not work properly.
The system configuration applies to your final working system and will not inherit from the previously modified installer configuration. As such, any relevant options (such as users, SSH keys, networking etc.) have to be configured again. Please note that once you switch to the main system configuration the nixos user will be removed.

You can generate a barebones system configuration by running nixos-generate-config. The "Installing NixOS on a Raspberry Pi" guide contains many useful details on how to get a working system up, as well as example configs.

Once you have a valid configuration in /etc/nixos/configuration.nix, run nixos-rebuild switch as root, and optionally run nix-collect-garbage -d to remove all the leftover stuff from the installation that is not required.

For the Pi 3, see also this excellent blog post which has step-by-step instructions for the whole process. (Note that this may be out of date as of 2022.)

For the Pi 4, you might want to check these amazing instructions written by @chrisanthropic. If you're running out of space on your firmware partition, this Gist also includes instructions on how to make an image with a bigger one.

Troubleshooting

If the execution fails due to missing permissions, sorry -- you need to be able to run containers with the --privileged Docker flag.
If your system doesn't survive the first reboot after applying the final system configuration due to an error like "Did not find a cmdline Flattened Device Tree", please see #24 for troubleshooting steps and suggested configuration options to resolve the issue. Feel free to open another issue if the problem persists!
If you get any error during the "copying store paths to image..." step (including resize2fs errors), this is most likely due to cptofs woes. The usage of cptofs has been removed in the nixpkgs tree since at least 2020, so this repo phased out any workaround for those issues. If you need to build an older NixOS version, check out an earlier commit of this repository.
If you are running Docker Toolbox on Windows, you might encounter weird "file not found" errors when Nix attempts to find your configuration files. This is due to the fact that Docker Toolbox uses VirtualBox to run Docker and C:\Users is the only directory shared by default -- thus, if you're storing your files in any other path you might run into the issue. Follow the instructions detailed in this great post for ways to solve this. Thanks @dsferruzza!
Failing commands like bsdtar: Error opening archive: Can't initialize filter; unable to run program "zstd -d -qq" might be due a preexisting alpine image. Delete it and run the script again.
For any other problem, open an issue or email me!

Details

To build an SD image for a foreign architecture, NixOS requires that the host system is able to run executables for the target architecture. Most people though don't have a powerful ARM64v8 machine at their disposal to do that, which is the reason why I have made this. Plus, containers reduce the friction of the entire process to zero. Feel free to check out docker-compose.yml, the documentation should (hopefully) be clear.

Here's how it works in detail:

When needed, QEMU and binfmt_misc are used to emulate AArch64 and to allow the host kernel to understand and run AArch64 binaries. To limit the risk of security issues, the build process itself runs on an unprivileged container -- the containers that deal with QEMU and binfmt_misc are separate and do not interact with the build process or untrusted binaries.
When running docker-compose up, here's what happens:
- if emulation is required, the first image to be built is setup-qemu, which will:
  - download a pinned version of QEMU from the Debian archives, required for proper emulation. At the time of writing, the downloaded version is 5.0.
  - verify the integrity of the downloaded binaries with an hardcoded hash.
  - extract qemu-aarch64-static from the package.
- then, Docker builds build-nixos, which will:
  - create an unprivileged user for the NixOS build.
  - download and bootstrap Nix with the default configuration.
  - download the specified version/checkout of nixpkgs. By default, this downloads nixpkgs 23.11.
  - prepare an environment file which adds Nix to $PATH, sets NIX_HOME and sets a trap which notifies the cleanup container using TCP when the build is done.
- once all the images are built, if emulation is required, setup-qemu runs (with privileges), and it will:
  - check if a binfmt_misc entry which has the same interpreter name exists (qemu-aarch64-docker-nixos), removing it if so
  - register qemu-aarch64-bin as a binfmt_misc handler for AArch64 with the fix-binary flag, which allows binfmt_misc to keep working when the container is destroyed
- build-nixos will be started concurrently (without privileges), and it will:
  - wait until the system is able to understand and execute AArch64 binaries
  - bootstrap the environment
  - build the image
  - copy the image to /build as root (shared volume)
  - notify cleanup-qemu via a simple nc call
- last but not least, if emulation is required, cleanup-qemu will also be started concurrently (with privileges), and it will:
  - listen on TCP port 11111 and wait until build-nixos connects and unlocks the process
  - after that happens, it will remove binfmt_misc handlers that start with qemu and leave the system clean

Robertof / nixos-docker-sd-image-builder